The Compression Head is manufactured from a single block of high-quality stainless steel of a special type, with a 5-year guarantee against cracking and defects. This part is modular for easy and fast maintenance
The Pumping Pistons are coated with a special “Diamond-Like Carbon” plating (standard)
The Interchangeable Valve Group assemblies are available in special materials depending on the products to be processed
The Homogenizing Valves are designed to be energy efficient, with high stability and alignment of the moving parts (impact head) due to the hydrodynamic assembly, which ensures a vibration-free homogenization
The Safety Valve, in sanitary configuration, is a spring-type with replaceable shutter and seat
MOTORIZATION - STRUCTURE
The Pump Body is made using a thick-walled premium-grade high-resistance cast iron, engineered to withstand heavy loads and cancel out vibration
The Crankshaft is made from special steel, machined from a heat-treated solid piece, and with superfinishing of the finished crankpins, and completely nitrided. The crankshaft is supported by robust roller bearings (with bronze bearings used only on the crankpins)
Power Transmission with a double reduction stage: “V” shaped belts/pulleys, with parallel axes reduction gear
3 phase, 4 poles, AC electric drive motor of primary manufacturers
Lubrication is Oil Splash type. The mechanical components are in oil-bath and the correct oil level is checked by a sight glass installed on the front side of the machine
The Frame is made of a stainless steel square-section frame, provided with separate stainless steel panels with a satin finish
INCLUDED EXTRAS
Spare Parts- An initial set of spare parts supplied with the machine include the following: Full set of gaskets, a set of springs for valves and a complete safety valve set
Tools- Set of tools for ordinary maintenance
Manual- Instruction and maintenance manuals (2 copies + CD ROM)
OPTIONS
2nd stage homogenizing valve controlled by a special hydraulic system
Digital pressure transducers and analog gauges with 4-20 ma output
Variable Capacity (electric board panel mounted directly above the machine contained in a stainless steel casing)
Fixed Capacity (internal electrical board)
Aseptic Version with “sterility barriers” traced with steam condensate created by an integrated system
Pulsation dampeners on product inlet and/or outlet, for special aseptic version as well
Pressure gauge with alarm contacts for the automatic cut-off of the homogenizing pressure, complete with a timing device to manage the start/stop of the homogenizing valves